Best Floor Sanders Reviewed and Tested
Floor sanders have one overriding objective and that is refinishing floors, a process that definitely yields a tremendous feeling of accomplishment that is quite difficult to replicate. Floor sanders give artisans, woodworkers and expert Do-It-Yourselfers the opportunity to bring back to life different types of floors that have endured years of abuse. Also, considering the cost of replacing hardwood, homeowners consider floor sanders a Godsend. Floor sanders are without a doubt considerably more expensive in comparison to other types of sanders which makes it all the more important that you exercise a lot of caution before settling on any specific one. The need to get your money’s worth means a lot of time will go into taking a lot of important factors into consideration. Beginners, for instance, are advised to seek professional advice and gain a better understanding of floor sanders and their needs before buying one. With these in mind, the objective of this review is to assist you in choosing the most suitable floor sander by taking a closer look at the important features that make a floor sander. We also provide a list of ten best floor sanders.
Our Top 3 Picks
- Black & Decker DS321
- WEN 6510 Sander
- DeWalt DWE6421
Criteria for Choosing the Best Floor Sanders
Before buying a floor sander, you need to take a few important factors into consideration, the most important of which is your safety as an individual considering that floor sanding generates a substantial amount of dust that could be disastrous to one’s health. Consequently, whichever floor sander you settle on, make sure it comes with a dust collection system that you can dispose of with relative ease or put to alternative uses. The other equally important features are discussed below in no particular order of significance.
Over the years, manufacturers of floor sander have invested immensely into making their products as comfortable and as easy to use as possible. To this end, a majority of floor sanders these days feature either one or two large grips with the aim of giving you more control to better maneuver the floor sanders. Soft and rubberized grips are renowned for their exceptional absorption of vibrations that would otherwise cause fatigue after a few minutes of sanding or in the worst case scenario, a permanent injury. Whenever possible, you should consider having a hands-on experience with the floor sander you intend to buy to know whether or not it overheats with hours of continuous use.
The versatility that comes with operating a floor sander with a variable speed feature is something you need to keep in mind when shopping for your next floor sander. Floor sanders with variable speeds give you freedom of dictating the speed in accordance to the roughness or smoothness of the surface you intend to sand. Hard floors will need higher speed compared to softer ones.
Power and Portability
Floor sanders are either battery-powered or electricity-powered and as such, vary vastly regarding power and portability. While cordless floor sanders allow you to work from anywhere without limiting your freedom of movement, they are slightly less powerful compared to their corded counterparts who, on the other hand, lack similar portability. Consequently, you have to decide whether you are willing to sacrifice power for unlimited portability or whether you’d rather have a portable tool that is not as powerful.
10 The Best Floor Sanders
1. Black & Decker DS321
The thoughtful design of the floor sander also aims at making it as comfortable and as easy to use as possible. There is a handle that you can easily adjust and set to as much as three different positions ensuring additional comfort and control which is important if you are the type of person with a keen eye for precision. You will additionally have an easy time keeping your belt in position while sanding, thanks to the tool's adjustable belt tracking system. The list of worthwhile features continues with the inclusion of a belt release lever that reduces the time it takes to replace worn-out belts with a single move. There is also a dust bag that greatly simplifies the process of removing dust.
The Black & Decker DS321 is simply a great choice for Do-It-Yourselfers and professional woodworkers looking for a cost-efficient tool for sanding different floor types. The tool is bundled with a twenty-four-month warranty should some of the components malfunction. Being a durable and precise tool, the Black & Decker DS321 is a perfect tool light and heavy-duty projects with a less steep learning curve to accommodate first-time woodworkers.
Comes with retractable hood for tackling delicate projects
Compact and lightweight design
Comfortable and as easy to use
Not ideal for heavy duty sanding
2. WEN 6510
All the features are brought together in a compact and lightweight design that weighs a mere 35 pounds, allowing you to work for a protracted period without suffering any significant fatigue or experiencing joint pains. In spite of its compactness, the floor sander does not leave out any vital features, neither does it sacrifice on efficiency and comfortability. Contrary to expectations, the small stature instead fulfills the expectations of woodworkers by making the tool more powerful and functional. Similarly, the compactness enhances portability and saves on storage space meaning that moving the machine from one place to another can be accomplished with the least effort.
The 1/2-horsepower 3.5 Amp motor gives you a quiet and peaceful operation by significantly reducing vibrations and is more than capable of handling huge loads effortlessly. Furthermore, attaching a dust collector to the dust port of the WEN 6510 Oscillating Spindle Floor Sander is a hassle-free endeavor and works wonderfully by minimizing the amount of dust produced by sanding. Unboxing the floor sander and getting to work takes a matter of seconds or a few minutes in the case of beginners. Initial adjustments to be made are kept to a bare minimum, a move that greatly reduces the learning curve. Even though the internal components are made out of plastic, they are nonetheless quite durable and can withstand the heat generated following prolonged hours of use. You will be able to enjoy a 24-month warranty with each purchase, so you don't have to worry about the machine breaking down during that period.
In a nutshell, the WEN 6510 guarantees you exceptional performance for all your floor sanding projects. It is a lightweight and compact tool with a powerful 3.5 Amp motor allowing it power quickly through any project. It is ideal for light-duty and medium-duty projects, but that is not to say that you cannot occasionally use it for some commercial applications. In spite of some of its plastic parts, WEN 6510 is a powerful and top-performing floor sander that is simply irreplaceable.
Powerful 3.5 Amp motor for exceptional performance
Lightweight and compact
Ideal for light-duty and medium-duty projects
Cheap plastic components
3. DeWalt DWE6421
The model features a conspicuously smaller size that is neither too high nor too short for increased manoeuvrability, enabling you to simultaneously keep an eye on your workstation when sanding.
The tool's switch is protected from the damaging repercussions of dust produced by sanding by the use of a dust-seal, thereby ensuring the switch last for a considerable amount of time. The sophistication of it does not stop there. The tool is fitted with a very practical and functional dust collection mechanism that interfaces with the brand's dedicated vacuum locking system. The device's dust bag, other than featuring an innovative design and a one-hand locking system, is compatible with several of DeWalt's dust collectors such as DWV010 and DWV012. When all these features are put together, you get a tool that is ideal for a wide range of projects such as sanding all types of wood floors, metals, and plastics.
The fact that it has an extraordinary rating on several trusted websites such as Amazon.com is a testament to its likeability by a large percentage of professionals and Do-It-Yourselfers. Its preference for almost any kind of sanding proves that the floor sander is compact and offers quality performance. The intelligence, artistic and robust construction and power of the DeWalt DWE6421 means that starters can manage it with exceptional ease while professionals can use it to give their surfaces a quality finish. The machine similarly features an ergonomic design specifically aimed at increasing comfortability by ensuring a firmer grip and additional control, which in turn increases reliability when sanding. The manufacturer goes a step further to increase the effectiveness of it by making it an efficient power consumer considering that it has a modest 3.0 Amp motor.
Despite its extraordinary features, the DeWalt DWE6421 comes with its fair share of setbacks. Several former and current owners point out that the floor sander’s dust bag is not as efficient as the brand claims as it sometimes blows off dust even when under operation. Another conspicuous setback is the lack of a variable speed feature which is quite important given that the machine has a powerful motor. Consequently, the model may not be quite ideal for completing large projects.
Rubberized, soft grip handles adding to your comfort
High performing, easy to use and powerful
Over-mold and counterbalance for reduced vibrations
Intelligence, artistic and robust construction
Ergonomic and compact design
Lack of a variable speed capability
Inefficient dust bag
4. Bosch OS50VC
A combination of several important features such as an almost indiscernible vibration allowing for a quiet operation and the inclusion of a convenient sandpaper clamping system means you can use the floor sander hustle-free for a prolonged period. Additionally, it comes with an industrial-grade suspension system made up of as much as eight foam blocks that do a wonderful job ensuring the grip area, and the motor and gearing. The move is aimed at ensuring the vibrations do not interfere with the handling of the floor handler.
It comes with additional features that not only make it a top sanding machine but also increasing versatility, comfortability, and ease of use. For instance, the variable speed features allow you to decide on any speeds between 8,000 and 11,000 orbits per minute. You can, therefore, work on different types of floors with relative ease by choosing the most appropriate speeds. Also, multiple crucial spots have rubberized, soft grip handles that significantly reduce the chances of suffering from fatigue following hours of extended use. You will experience unprecedented flexibility and versatility while trying to gain access to hard-to-reach locations thanks to the detachable additional handle. Like most floor sanders, the Bosch OS50VC has a due-cast aluminium gear housing that makes it more stable and significantly increases its shelf life.
In summary, the Bosch OS50VC is definitely a worthy investment. The tool does not suffer from the same disruptive vibrations that inflict other floor sanders, meaning that the tool operates smoothly and quietly. The floor sanders without a doubt give your floor that professional-looking finish and comes with an excellent dust collection mechanism that leaves your workstation dust-free and clean. Loading the sander with paper is a straightforward and stress-free endeavour that takes a matter of seconds.
Superior handling and exceptionally comfortable
Indiscernible vibration allowing for a quiet operation
Convenient sandpaper clamping system
Powerful 3.4 Amp motor
Not ideal for heavy-duty applications
Has a steep learning curve
5. Makita B06030
There are several factors that when put together, make it stand out from its fiercest competitors. The most important of these factors are construction quality, performance and those features that users look out for in floor sanders. The Makita B06030 for instance, is highly customizable, allowing you to dictate rotations per minute in accordance with the type of floor you intend to sand.
The robust construction of the Makita B06030 together with the durability of its metal components ensures it maintains a cool operating temperature for much longer thereby minimizing the possibility of the floor sander overheating. Sanding for a prolonged period will not lead to the falling off of the tool's hook and loop abrasive discs, meaning that you will be able to change the sanding pads effortlessly. The design of the floor sander allows for long and continuous use due to the inclusion of an adequately large trigger button and the conveniently located button lock. It is worth mentioning that Makita B06030 has a completely detachable front handle making it possible to easily reachable when working corners and other hard-to-reach spots. There is also a dust collection bag that effectively and efficiently helps you maintain a dustless and work setting.
Lightweight and compact at only 5.6 pounds
Ideal for a broad range of applications
Comes with a convenient dust collection bag for a conducive working environment
Powerful 2.7 Amp motor allowing for top-notch performance
30 percent less vibration for a quiet operation
Ergonomic design that allows for continuous use
Dust collection could be better
6. Grizzly G0723 der
It has a long-lasting and robust cast iron table providing you with a great workstation that is adequately strong. The ultra-strong base eliminates the development of several performance issues without significantly increasing its weight, as is the case with most floor sanders. Neither does the cast iron table limit the portability of the floor sander, allowing to still move with relative ease from one location to another.
The Grizzly G0723 has very smooth oscillations and lightweight design preventing it from wandering aimlessly on the sanding surface while using it. On a negative note, though, the floor sander has a dust port measuring just 2-inches, which is not sufficiently large.
In all, it's a perfect choice for professional sanders and Do-It-Yourselfers looking for a professionally built floor sander. It is cost-efficient and ideal for doing a wide variety of sanding applications.
Reasonably and realistically priced
Powerful motor with impressive oscillations
Long-lasting and robust cast iron table
The dust port measures a mere 2-inches
Not powerful enough for heavy-duty operations
7. Rust-Oleum Varathane
One of the most prominent features is its ability to minimize, or in some cases entirely eliminate airborne dust that sets it apart from its closest competitors. The tool has the ability to minimize otherwise harmful dust by an astounding 90 percent, leaving your work station dust-free and conducive to work around. The airborne dust elimination feature makes the Rust-Oleum Varathane a worthwhile consideration worth investing your money. With a weight of 160 pounds, the floor sander is considered adequately rugged to take on even the toughest projects while remaining compact and lightweight enough to allow for versatility and flexibility, not to mention portability.
Easy to use
Offers dust-free operation for that clean and conducive environment
Sufficiently rugged for heavy-duty operations
Not as portable as other cordless floor sanders
8. Clarke Super 7R
The components of the Pullman Holt Gloss Boss Mini Floor Scrubber, both internal and external, are constructed out of ultra-strong and therefore quite durable materials, which is a true representation of Clarke's commitment to quality and performance.
The B200752 features an ergonomic construction, especially on the hand grips. The strategic molding of the big handles on top of the machine significantly reduces the effort you will use in moving the floor sander around and firmly holding it. Though it is lightweight, it is nonetheless heavy enough to create an adequate down force on the sanding disk. Consequently, all you will be doing is guiding the floor sander over a specific area without having to apply excessive downward pressure necessarily.
It has more than adequate power to sand nearly all types of floor types. You only need to apply a small amount of pressure on the sanding disk because the excessive pressure will automatically create gauges all over the floor. The floor sander leaves behind a perfect finish. No matter the number of oaks on our oak, the Pullman Holt Gloss Boss Mini Floor sander was able to leave behind a smooth surface, taking the shortest period possible. You can effortlessly sand within 0.5-inches of a wall without ever touching the wall with the sander only coming out in the corners. The floor sander comes with a one horsepower motor, a seven-inch sandpaper disc, a speed of 2,800 rotations per minute, a 600-cubic inch filter bag capacity, in addition to a rugged coated gear box for increased versatility. In spite of the ruggedness of its construction, the floor sander still manages to be compact and light, with a weight of just 40 pounds.
The Pullman Holt Gloss Boss Mini Floor sander has a surprisingly functional dust collection feature that uses a built-in sack which effectively eliminates an impressive 98 percent of dust debris. While you will still have to contend with working in an area with 2 percent of visible dust particles, you will spend relatively little time cleaning up your work station. Consequently, you may have to use a vacuum cleaner to get rid of the remaining dust. In all, while the dust collection mechanism is not perfect, it is time and energy saving, making it easy to clean up the workstation after you are done.
Lightweight and compact design for extreme maneuverability
Ideal for heavy-duty operations
Sturdy and durable construction
Powerful 1-HP motor capable of 2,800 RPM
A little bulky
9. Clarke 07081B
To make it durable and extend its shelf-life, it comes with a strong all-iron construction and a perfectly sealed motor to ensure its delicate internal components are given an extra protection against the damaging effects of dust. The inclusion of a fan also ensures the tool operates at a very low temperature thereby reducing the likelihood of the motor overheating even with hours of continuous use. These are some of the most crucial factors that professional woodworkers and expert Do-It-Yourselfers pay particular attention to.
Surprisingly, though, the 07081B is reasonably priced given its utmost performance in sanding and its quality construction. The floor sander is guaranteed to provide you with several years of exceptional performance and with proper case and frequent maintenance, you just might never see the inside of a repair shop. Meaning that you will save yourself a lot of money and unnecessary trips to the manufacturer. It can, therefore, be reliably said that the Clarke 07081B is an ideal floor sander to use in removing scratch patterns and other unwanted things from your floor, leaving it very smooth and flat and ready to be refinished.
Enclosed powerful motor for dust-free operation
High-end construction for top performance
Ideal for sanding wide range of floors
10. WerkMaster Termite
It is capable of transforming into a multi-purpose apparatus by pairing it with several other kits which imply that serious professional and Do-It-Yourself sander should be in possession of one. It is a versatile and flexible tool that conveniently replaces at least seven other tools. You should further note that while the WerkMaster has done away with most internal components such as chatters, divots, and small marks, its performance does not suffer even slightly. If anything, the reductions have only made the floor sander a much faster and powerful tool. If you were to go as far as attaching a compatible vacuum system, you would end up with a tool that is not only totally dust-free for that much-desired working environment, but also the most versatile tool for finishing and sanding your floor.
Nonetheless, like most floor sanders, it also has a few drawbacks that are worth mentioning. The versatility and superior build quality of the tool leave very little room for complaining, as backed by reviews left on such reputable websites such as Amazon.com. The floor sander has one of the steepest learning curves in the sanding industry, requiring immense knowledge and possibly prior interaction with the floor sander.
In a nutshell, it should be the first and last priority of professional woodworkers and enthusiastic Do-It-Yourselfers as it combines the functions of several other tools thus saving you money and energy while improving quality.
Versatility as it combines the functions of several other tools
Superior build quality
Quick and powerful performance
Distinct sandpaperless system
A little bulky
Q: How many types of sanders are on the market?
A: While there are several types of floor sanders on sale, the main ones are belt sanders, orbital sanders, random orbital sanders, detail sanders and multi-sanders. Belt sanders cover a relatively wider area compared to the other four types and are, therefore, an ideal tool for sanding a huge variety of surfaces such as floors and tabletops. The tool uses a belt of coarse paper extended over rollers. Orbital sanders are your best resort when looking to give your flat surfaces a smooth finish. Orbital sanders come with differently sized base plates that move with a tight, quick orbital stroke in a way that significantly reduces the possibility of scratching the sanding surface. Random orbital sander brings together orbital and belt sander, making it a smooth and quick floor sander. The simultaneous rotation and orbiting of the circular sanding discs leaves the floor exceptionally smooth and free of scratches and is also your best bet at giving curved surfaces a smooth finish. The last two sanders, detail and multi-sander have very trivial differences between the first three.
Q: Between coarse abrasives and abrasive paper, which is the most ideal for sanding floors?
A: The most suitable abrasive to use in sanding or finishing would depend on a number of factors, the main one of which is the type of floor and the patterns you want to get rid of. Even though course abrasives are your best bet for quickly ripping through old finishes and coatings of paint, they tend to leave behind scratches on the floor that are quite an eye-sore. Finishing with superior abrasive paper gives your floor an attractive mirror-smooth appearance. You need to keep in mind that removing thick layers of old paint will necessitate the use of chemical stripper first as they have a reputation for quickly clogging abrasive papers. Abrasive materials come in three grades: P60, P80, and P120 with ‘P,’ which stands for the number of particles denoting the number of particles per square centimeter.
Floor sanders are an indispensable tool for professional craftsmen, woodworkers and Do-It-Yourselfers. The market is flooded with hundreds of brands providing thousands of floor sanders meaning that the average person faces an uphill task deciding on the most suitable tool for sanding their floor. Nonetheless, familiarizing oneself with the available varieties and the features that set them apart is the first critical step to understanding floor sanders which eventually helps you to give your floor the beautiful finish you’ve always wanted. Note that all the floor sanders featured on this list are capable of adequately addressing all your sanding needs as they come with all the features craftsmen look for in floor sanders. We wish you a happy shopping.